Home
About Me
Contact Me
FAQ
Audio & Video
A/C Mod
Backup Lights
Bed Outlet
Brake Calipers
Chrome Tailgate
Fold-a-Cover
FX4 Shifter
Gibson Exhaust
Halo Lights
Hella Horns
Hurst Shifter
Line of Fire
MAC Intake
Monroe Shocks
OBD II Scanner
PMI Lights
Quick Mods
Roush Sway Bars
Side Steps
Master Mod List
Old Pictures
Truck Birthday
Ranger Rallies
Family Pics
My Rides
My Watch Collection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A/C Mod

The idea behind this mod is to be able to control the A/C Compressor with a single switch. This duplicates the blue "A/C" switch that is found in many automobiles. You can then leave the A/C control in the MAX position, and re-circulate chilled air without running the compressor. Basically, this mod will cut circuit 348 (A/C demand signal) which tells the PCM (Powertrain Control Module) that the A/C control panel is in a selection that uses the A/C compressor. This mod does not interfere with the PCM, it just interrupts the signal send from the A/C panel.

This procedure was researched using the Ford service CD and has been verified by technicians who work at Ford dealerships.
To start, you must remove the center panel in the dash. You begin by removing the two screws above the A/C control panel. Then, get your fingernails behind the panel and pull forward. It will slide out towards the rear of the truck.
To remove the panel, you disconnect: The radio (red connector), Antenna (silver banana plug), Cig Lighter (two connectors on left), Aux 12 volt power plug (connector on right). If you have fog lights, there is an additional connector on the right side.
Here's the Ford diagram of all the wires with the entire dash apart. The connector you are after is 294A. It has 4 wires in it, it's red, and it connects behind the A/C panel. It's a little right of the center
This is Connector 294A under the antenna plug. Use a screwdriver to release the catch. The violet (purple) colored wire on top is the one we will cut for adding the switch. I added two short wires with spade connectors to make it easier.
This is the Ford chart for connector 294A. The A/C demand circuit is where we add the switch. This will interrupt circuit 348, which tells the PCM to turn on the compressor. Cut the Violet wire and add your switch.
I installed my switch above the Cig Lighter using an existing mounting spot. To get the area flush, I first cut off the raised plastic mounting box area.
I next used my dremel to cut and smooth the area, so my switch will fit flush. Then drill the proper size hole and install the switch. I used a metal one from Home Depot after my plastic Radio Shack one broke it's nut.
Now put the panel back, making sure the radio slides into it's rail. Reconnect the radio and other connectors. Connect the new switch (I used spade connectors). Replace the screws over the A/C control panel.
 
     
     

Back Next

• Home • About Me • Contact Me • FAQ • Audio & Video • A/C Mod • Backup Lights • Bed Outlet • Brake Calipers • Chrome Tailgate • Fold-a-Cover • FX4 Shifter • Gibson Exhaust • Halo Lights • Hella Horns • Hurst Shifter • Line of Fire • MAC Intake • Monroe Shocks • OBD II Scanner • PMI Lights • Quick Mods • Roush Sway Bars • Side Steps • Master Mod List • Old Pictures • Truck Birthday • Ranger Rallies • Family Pics • My Rides • My Watch Collection •

Copyright © 2005, George J Novak. All Rights Reserved.