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Side Steps

This album covers the installation of my chrome Smittybilt side steps. I purchased them from www.atthemart.com for a great price.

They install much differentally than the stock Westin units, so add extra time for an install.

Unlike other sidesteps, the Smittybilts mount to your cab bolts. So, start by pulling up the carpet at all 4 cab corners to expose the rubber cab bolt gaskets.
In the back, I had to remove my floor jack mounts and subwoofer. The cab mount bolts are located under rubber plugs under the carpet. It's easier if you remove your door sill covers, then pull up the carpet
You can pull up the rear carpet without removing the whole rear plastic panels. Just tuck the carpet back under the panels when done.
You need to remove all 4 cab bolts and replace them with longer bolts. The longer bolts will allow the sidestep brackets to mount under the cab mount "donuts". The Ford bolts will be rusty, and hard to remove.
Working from the inside, you unscrew the cab bolt. It will come up from the floor. The rubber "donut" does not come out. The new long screw will replace the Ford cab screw. Make sure to save the large washer.
Here's the front cab mount after the screw was removed. The Smittybilt bracket mounts under the cab mount's rubber "donut".
Here's the bracket mounted to the bottom of the cab mount. You torque the top bolt to 65 lbs, which secures the cab mount. Then add the bracket to the bottom of the screw, and torque the nut to 65 lbs.
This is the rear cab mount. It has a different plate on the donut, which may cause the whole assembly to spin. If it does (like mine did), you're in for about 2 hours of fun.
There is very little room to swing a wrench in the back of the cab, so use a large 1/2 inch drive wrench. The leverage will help. My arms still kept banging sides of the door opening.
The rear mount is like a rubber mounted cam, so it was difficult to keep it from spinning. I ended up "fabricating" a brace using various tools. With the bottom plate locked, I was finally able to remove the cab bolt.
Here's the cab mount with it's bolt replaced by the longer Smittybilt bolt. The rear bracket will attach to this bolt.
The bolt is torqued to 65 lbs, and the nut holding the bracket is also torqued to 65 lbs. Do the bolt first, so the cab mount is secured. Hopefully, the donut plate won't spin.
On the driver's side, install the sidesteps to the front brackets. The rear brackets have additional braces that you must attach before bolting the sidesteps to the rear bracket.
For some reason, the stepside bolts do not fit through the rear brace holes. A few minutes with a drill fixed that problem.
The rear left brace uses the existing gas tank bracket screw on the frame. Just take out the screw, attach the brace to the sidestep bracket and sidestep; then reinstall the screw and tighten the whole assembly.
I left the plastic covers on the sidesteps to protect them during the install. With the left side complete, I removed the covers.
The right rear brace does not have a convenient screw to use, so you have to drill (the frame). First install the brackets, brace and sidesteps. Next drill the frame to fit the brace.  
I drill in stages, starting with small bits and working up. It takes a while to get through the frame. When the hole is done, use the supplied bolt and nuts. I only did one hole to match the other side.
Here's a picture with labels to explain how all the parts attach (Rear)
Here's a picture with labels to explain how all the parts attach (Front).
Here's a picture of the stock Ford cab bolts, and other "tools" required for the job. The pipes were used in a effort to keep the left rear cab plate from spinning around.
With the right side done, it's time to put the truck back together. Reinstall the door sills, floor plugs, carpet, jack and anything else.
Here's the completed right side. The Smittybilt sidestep extends further than the stock units, and the brackets are completely hidden under the vehicle. Use regular wax to protect the stainless.
After install shot.

I'm impressed at how functional they are compared with the stock Ford Westin sidesteps.
 

After install shot

You can see how far they stick out. This gives you more room for your foot

Yet another after install shot

 

Good close up to show how they can protect the sides of truck.

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Copyright © 2005, George J Novak. All Rights Reserved.